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Dexter Corp.'s Nonwoven Materials Div. makes sisal-based nonwoven mats in roll form for compression population over 50 years molding or thermoforming. A wet-form nonwoven process similar to papermaking is used for these mats, which also contain some wood pulp, polyester fiber, and a bit of EVA binder. Georgia Composites' developmental product is made of partially consolidated recycled PP reinforced with sisal. It is produced on a double-belt laminating press. population over 50 years "We have thermoformed headliners that match the performance of glass," says general manager David Holty. He adds that the sisal/PP composite can be used to population over 50 years boost the performance of "Woodstock"-type materials (50/50 PP and wood flour). When the two are compression molded together in a laminate, the sisal/PP significantly increases tensile modulus and strength for applications such as door-panel inserts and trunk liners, Holty claims.
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